welding manipulator, welding column and boom
Product Description
Welding column and boom automatic welding equipment:
The welding machine is a special equipment for automatic welding of the inner and outer seam, the angle weld and the inner and outer longitudinal seams of the component, which is combined with the welding roller frame and welding positioner. It has a variety of structural forms, such as fixed, rotary and all position. According to the user's needs, the structure is selected and the auxiliary welding machines are matched, and the auxiliary functions such as tracking, swinging, monitoring and flux recovery are added. It can be used in many industries, such as pressure vessel, refrigeration equipment, power plant construction, metallurgical construction, engineering machinery, shipbuilding, roll surfacing, petrochemical construction and so on.
Roller Rack Welding Positioner
Welding manipulator is divided into standard, heavy duty types, suitable for inside and outside of the circular seam and longitudinal seam welding . According to customer requirements, it can be installed with electrical extension unit inside of boom, chair carrier and safeguard ladders. Manipulator control system uses digital or analogous control with the characteristics of easy operation and precise control. It can be jointly with welding rotator or positioner. It is widely used in wind turbine, pressure vessel, petrochemical, repair welding and many other industries.
Technical Parameters
Specification | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
vertical movement distance of beam | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
Horizontal movement distance of beam | 2-4 | 2-6 | 3-7 | 3-8 | 3-8 | 3-8 | 4-8 |
Rotating angle of column | ±180° （manual or auto） | ||||||
vertical speed of the beam | 850 | 1150 | |||||
Horizontal speed of the beam | 140-1400 | ||||||
rotating speed of column | 0.2 | ||||||
total equally distributed load of the beam | 100 | 200 | 300 | 400 | 500 | 500 | 500 |
Center distance of the track (optional ) | P43/2000 | ||||||
(The above form are standard specifications of our product, and can also be customized upon user needs. )
Welding Manipulator series
•According to the boom end weight loading,the welding manipulator has many types:light duty type, medium duty type,heavy duly type and super heavy duty.
•Structure:stationary,stationary with revolve,moving with revolve.
•Cross-section of boom and column is calculated scientifically.Drooping of boom along horizontal travel is 2mm/m.
•Boom lifting device has anti-falling device,of ratchet structure,safe and reliable.
•Boom end has cross-slides,which can be controlled via manual pendant.
•Control roller has eccentric shaft,which can decrease clearance between roller and rail.
•Column revolve unit has motor-driven and manual drive.
•Control unit includes control board and pendant,interface with positioner and rotator also prepared.
welding column and boom with robotic arm rotary column boom welding manipulator:
Machine Advantages
welding column and boom with robotic arm rotary column boom welding manipulator:
1.The column beam adopts steel plate section structure, and the plane guide way is designed with good rigidity and low deflection of the structure.
2. crossbeam lifting adopts constant speed operation mode of AC motor, lifting smoothly and evenly.
3. measuring expansion adopts AC frequency conversion stepless speed regulation, constant torque output, smooth speed, guide rail for No. 45 steel, after welding to stress treatment, after planing, high strength, good stability, can guarantee long time non deformation.
4. cross beam expansion using rack and pinion drive, high transmission accuracy, smooth operation, speed, digital display and preset.
5. beam lifting, cross beam expansion, ground vehicle advance and retreat are equipped with electronic and mechanical double protection device.
6. the use of high-quality slewing bearing, flexible rotation, long life.
7. plastic towing and wiring technology is durable, convenient, beautiful and safe.
8. the control station and the hand operator can form the remote control mode, using the computer control technology, all the welding parameters can be displayed and can be set in advance, the operation is flexible and convenient, and the control station has linkage interface with other products of the company.
9. The hand operated device is placed in the hands, which can facilitate remote operation of the welding machine, welding center and other institutions, and control the welding process in real time.
Corporate Headquarters:
2477 Qizhou Road, Jinan, P.R.China
Yomi